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PROFESSIONAL PROJECTS

Mechanical Engineering Portfolio

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PROJECT 1

SUPERCAR
AIR DUCT

This project involved creating composite layup tooling for an airduct.

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Design and feasibility study on composite layup tooling using end client supplied CAD model (step). In order to create the composite layup tool I imported the step files and cleaned up any stray surfaces. I then exported as X_T files to another CAD system where I created final model of the mould. 

 

The designs were then machined from epoxy tooling board on a CNC router to produce a highly accurate moulds. These moulds are then prepped and sealed. Finally, composite material is laid onto the surface of the mould to create the final part.

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PROJECT 2

HELICOPTER

DOOR FRAME

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This project was similar to the air duct project as it involves designing composite layup tooling created using end client supplied CAD model (STEP). I created the tools using SolidWorks and AUTODESK PowerShape

This is me

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The Design Process 

PROBLEM

At the core of every project is a problem.  I first define the problem and identify what the project needs to achieve. 

RESEARCH

DESIGN

I explore every facet of the problem. I analyse the projects cause and effect, its priorities, competitors and their approach, possible materials, etc.

I generate and refine tangible solutions until one emerges that meets the design criteria. I will then prototype this idea to test it.

PRODUCTION

I will create the final model that solves the problem

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